Tor-Avla - 3D Printed Formwork
The White Tower (Tor Alva) is a cultural landmark developed in collaboration with ETH Zurich, commissioned by the Origen Cultural Foundation, and constructed in Mulegns, Switzerland. Conceived as a contemporary reinterpretation of historical masonry towers, the project investigates how digitally supported design and fabrication methods can be applied to architecturally expressive, load-bearing concrete elements.
Within the project, the column bases and capitals play a central architectural and structural role. Their geometric differentiation and fine articulation exceed the capabilities of conventional timber or milled formwork, requiring fabrication methods that combine precision, variation, and repeatability.
At SAEKI Robotics AG, we were responsible for the design and fabrication of more than 50 m² of bespoke formwork for the base and capital elements of the columns. The formwork system was explicitly designed for reuse: a single set of formwork was reused up to eight times to cast multiple concrete components, significantly reducing material use compared to conventional one-off formwork solutions.
The formwork material and detailing were developed with its full lifecycle in mind. After completion of the casting process, the material is recycled, minimizing construction waste while remaining compatible with established concrete construction workflows. The project demonstrates how digitally fabricated, reusable formwork can support architectural specificity and responsible material use in real building contexts.
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Client
Nova Fundaziun Origen, Dr. Giovanni Netzer
Team: Anja Diener, Rebecca Suenderhauf, Philipp Bühler, Torry Trautmann, Sandro Pirovino
Site Management
Invias AG, Diego Casparin
Nova Fundaziun Origen, Anja Diener
Master Builder
Zindel + Co. AG (Zindel United), Nico Russi
Battaglia Bau AG (Uffer Gruppe), Sascha Pittet
Structural Engineer
Conzett Bronzini Partner AG, Jürg Conzett
Building Physics
mk bauphysik, Martin Kant
Architecture
Prof. Dr. Benjamin Dillenburger, Digital Building Technologies (DBT), Michael Hansmeyer
Team: Dr. Ana Anton (Research Lead), Eleni Skevaki, Che Wei Lin, Ming-Yang Wang, Lena Kitani, Huang Su, Dr. Konrad Graser (ZHAW Institute of Construction Technology and Processes, Project Coordination)
Structure
Prof. Dr. Walter Kaufmann, Institute of Structural Engineering (IBK)Team: Dr. Alejandro Giraldo Soto, Dr. Lukas Gebhard, Dr. Lucia Licciardello
Building Materials
Prof. Dr. Robert Flatt, Institute for Building MaterialsTeam: Dr. Timothy Wangler, Dr. Lex Reiter
Geodesy
Prof. Dr. Andreas Wieser, Geosensors and Engineering Geodesy (GSEG)
Technicians / Robotic Fabrication Laboratory
Mike Lyrenmann, Philippe Fleischmann, Tobias Hartmann, Luca Petrus, Jonathan Leu
3DP Formwork
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Bridging Custom and Serial: Integrated 3D Concrete Printing
Benjamin Dillenburger (ETH Zürich), Matthias Leschok (SAEKI) Anna Maria Anton (ETH Zürich), Ammar Mirjan (MESH)